600 MPa Hyper-Pressure
Technical precision

600 MPaHyper-Pressure

DPC Fresh holds an environmentally friendly non-thermal pasteurization technology that controls microorganisms using nothing but the pressure of water. By optimizing molecular structure under high pressure, it helps retain the nutrition and taste of food.

Pressure range

200–600 MPa

Depressurization

≤ 4 s

Process temp

0–10°C

Core capabilities

Precision the data proves

Based on international scientific papers and official Hiperbaric data. 99.9% precise shucking at the optimal pressure for each species.

Precise pressure control

99.9%

Shucking success rate

Precise pressure control

Automatic setting of 200–600 MPa to the optimal condition per species. Pacific oyster: complete shucking at 300 MPa in 2 min.

Non-thermal nutrient retention

100%

Nutrient retention

Non-thermal nutrient retention

Under the cited test conditions, key nutrients and texture were retained, with chilled shelf life extended by up to 28 days.

Additive-free safe processing

600

MPa

Additive-free safe processing

Under validated product-specific conditions, 600 MPa HPP reduces target vegetative pathogens. Shelf life may extend 2–3× without chemical additives.

Industrial productivity

15×

Production efficiency

Industrial productivity

A 120-second cycle per 40 kg batch. American lobster yield rises from 25% to 43%, with 15× the throughput of manual processing.

HPP technology principles

6 essentials of non-thermal high pressure processing

See the core strengths and the technical limits of HPP technology at a glance.

Core strengths

Non-thermal method

Limits nutrient loss; retains flavor and texture

Isostatic pressure

Uniform pressure from every direction helps hold the original shape

Powerful pasteurization

Ruptures cell membranes, denatures enzyme systems, suppresses spoilage microorganisms

100% shucking without cooking

Breaking down adductor muscle protein maximizes yield

Longer shelf life

Suppressing endogenous degrading enzymes adds up to 28 days

Lower labor cost

Automated processing minimizes manual work

Technical limits

Equipment cost

Costly equipment is required up front

Not for dry foods

A water medium is required, so dry foods cannot be processed

No sterilization of spores

Bacterial spores resist sterilization; only vegetative cells are inactivated

PRESSURE SCIENCE

What each pressure range achieves

HPP applies a precise pressure range of 200–600 MPa depending on the purpose. Each step achieves a different effect.

200

200 MPa

Shucking of bivalves begins

The lowest pressure band at which the adductor muscle bond starts to release in bivalves such as oysters and mussels.

300

300 MPa

Industry standard midpoint

The global standard pressure applied to shucking and pasteurization for most seafood.

400

400 MPa

Meretrix clam shucking

The pressure at which species with a strong adductor bond, such as Manila clams and Meretrix clams, reached complete shucking in the cited tests.

600

600 MPa

Vegetative pathogen control

Physically inactivates target pathogens — Salmonella, Listeria, norovirus — under validated conditions, but not bacterial spores.

Compression rate

2.2–2.4 MPa/s

About 130–150 seconds to reach target pressure

Depressurization time

≤ 4 s

An ultra-fast valve gives instant depressurization, preventing tissue damage

Process medium

Purified water / seawater

Seawater strengthens salt content and flavor penetration

FLAVOR LOCK

We stop the clock at the tastiest moment

HPP does more than pasteurization. It fixes the exact point where maturation reaches its peak and carries that same taste through to the moment you open the pack. That is why the value of this technology shows most clearly in foods made by fermentation and marination.

LE CHATELIER

Selective denaturation

Pressure acts only on bonds that involve a change in volume. The tertiary structure of proteins unfolds, but low-molecular covalent bonds such as aroma compounds, amino acids and vitamins barely change in volume, so they remain as they are.

ENZYME · MICROBE

Maturation clock halted

Through the pressurization phase, the activity of the endogenous enzymes that drive maturation and the metabolism of fermentation microorganisms are suppressed together. Run the process at the optimal maturation point set by sensory evaluation and that state is fixed.

PASCAL · ISOSTATIC

Isostatic transmission

Pressure is transmitted instantly and at the same magnitude throughout the medium. There is no temperature gradient warming the surface first as with heat, so processing is uniform regardless of pack thickness or shape.

ADIABATIC

Effectively heat-free process

Adiabatic compression raises the temperature by about 3°C per 100 MPa. Starting from a chilled product temperature, the peak stays in the low 20s °C and returns to the original temperature the moment depressurization begins.

Product temperature through the pressurization cycle

  1. Before pressurization

    0.1 MPa

    0–4°C

    Goes into the chamber at chilled product temperature

  2. Pressurization · hold

    600 MPa

    About 22°C

    A rise from adiabatic compression, not from heating

  3. After depressurization

    0.1 MPa

    0–4°C

    As the pressure releases, product temperature comes back with it

HEAT · WHAT IT TAKES AWAY

  • Aroma compounds evaporate first. This is where the scent of soy sauce and the distinctive aroma of jeotgal disappear fastest.

  • Tissue collapses. Crab meat crumbles, roe hardens and octopus turns rubbery.

  • The taste is rebuilt. Protein coagulation and the Maillard reaction turn it into a different food from what was marinated.

PRESSURE · WHAT IT LEAVES

  • The amino acids and peptides that maturation has built do not respond to pressure, so the savory depth stays exactly as it was.

  • Temperature never rises, so the grain of the flesh, its springiness and its bite remain.

  • The sensory quality at the moment of processing holds through the whole shelf life, right up to the point you open the pack.

IN-PACKAGE · SEALED PACK

We pack it first, and only then apply pressure

Jeotgal and soy-marinated products go through pressurization exactly as they are, sealed in the finished pouch. There is a reason the order cannot be reversed, and that order is what secures taste and pasteurization at the same time.

Why it has to be a sealed portion pack

FLEXIBLE POUCH ONLY

15% compression

At 600 MPa water compresses by about 15%. Only flexible packaging that shrinks and springs back with this volume change can go through the process; rigid containers such as glass jars cannot be used.

ZERO RECONTAMINATION

Pack, then pasteurize

Pasteurization happens in the final sealed state, so it minimizes the risk of post-process recontamination. For jeotgal and marinated products, which cannot be portioned after pasteurization, this order is decisive.

BATCH DENSITY

Minimal headspace

Reducing the air layer inside the pack transfers pressure straight to the contents and lets more units ride in a single batch. This is where the portion pack format ties directly to process efficiency.

Application by category
JeotgalSoy-marinated
Process outcome
Maturation — halted at its peakSoy sauce uptake — osmosis halted
Why no heat
Aroma escapes and it turns dullCrab meat crumbles and roe hardens
Pack format
One meal, 50 g sealed pouchRaw seafood sealed in the pouch with its sauce
Chilled target
90–120 days21–30 days
Additives
ZEROZERO

Conditions redesigned

In high-salt, low water activity environments the protective effect of solute osmosis can change how far pressure inactivates microorganisms, so we redesign pressure and hold time item by item. Bacterial spores are not inactivated, so a chilled cold chain is a precondition.

* Every item in this catalog is at the development concept stage and has not launched yet. The specifications, figures and shelf life shown are development targets and may differ from the final launch specification.

HPP vs TRADITIONAL

Method comparison

A comparison of the core differences between non-thermal HPP and conventional thermal or manual methods.

HPPConventional thermal / manual method
Nutrient retention
High retention of vitamins, amino acids and polyunsaturated fats
Heat destroys nutrients and changes texture
Shucking yield
Uniform pressure separates meat, little damage
Manual damage and low yield (about 25% for American lobster)
Pasteurization
Physical rupture of cell membranes, zero chemical additives
Requires chemical additives or heat pasteurization
Shelf life
Up to 28 more days in chilled storage
Limited to 3–5 days; frozen storage required
Energy efficiency
Non-thermal method, minimal carbon emissions
High energy consumption, environmental burden